Smart Factory automation tools and software
Connected Factory and Smart Factory solutions are the trends of our times. We specialize in this area by developing smart factory software tools and solutions tailored to any process. Simatic EDGE environment and Industrial IoT systems provide the foundation for developing EDGE applications that we are all familiar with in our everyday lives. Smart doesn’t mean complicated. That’s why our top-rated smart factory automation tool presented below stands out for its simplicity, adaptability, integration and future proof concept.
WS-AS is an integrated monitoring system for real-time monitoring of workstations, regardless of technology, vendor, or make, based on the Simatic platform that can be customized for any process. Data recording and analytics, production percentages in absolute numbers, behavior of machines and users categorized by shift, day, week, month, or year, as well as predicting production reduction and potential problems. Smart factory automation tools and software that is easy to adopt.
WS-AS Workstation Analysis System:
- Fulfills the need of production digitalization, efficient production management, problem reporting, analytics, and predicting production losses or problems.
- Provides advanced tools for analyzing and reporting 31 different variables of every monitored workstation and can be implemented in any machine, regardless of make, vendor, or technology.
- Offers color-coded visuals for easy recognition, live data, and trends without relying on human input.
WS-AS is the ultimate tool for modern industry to achieve objectives such as increasing production, lowering production costs, improving operation, locating malfunctions, centralized control, and the ability to intervene early at the beginning of a problem, recording and archiving all production data, and reducing idle time and losses.
What it realy does?
WS-AS is the enforcement and execution of authority over the specific and routine ways of production, operations, and machine user practices. Specifically, WS-AS provides C-level or B-level managers with the ability to form an informed opinion on what is currently considered internal positional skills or intra-organization knowledge.
Through WS-AS, managers can monitor and control various aspects of production processes, ensuring that operations are running smoothly and efficiently. For example, WS-AS can track machine performance, identify potential issues before they become critical, and ensure that employees are following best practices and safety protocols.
Moreover, WS-AS facilitates the standardization of workflows, helping to minimize variability and enhance productivity. By having a clear understanding of the operational intricacies, managers can make more informed decisions, allocate resources more effectively, and implement improvements that lead to higher quality outputs and cost savings.
In essence, WS-AS bridges the gap between management and the production floor, transforming what was once tacit knowledge into actionable insights. This system not only improves operational transparency but also empowers managers to drive continuous improvement and maintain a competitive edge in the market.
Variations:
- WS-AS Basic: System for production monitoring/audit
- WS-AS Production: SAS Basic + Statistics +Reporting
- WS-AS Pro: SAS Production + Energy Analysis (PMS)
- WS-AS Enterprise: SAS PRO + Production Control
- WS-AS AI: SAS Enterprise + AI Machine Learning and Prediction
WS-AS system offers implementation for Audit Trail, secure data collection, and data integrity system that fully complies with GMP 21CFR ANNEX 11 standards and can be bridged to any ERP. Three levels of security, digital signature, and usage segmentation are additional features that can be implemented to complete the smart factory toolset.
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Relative publications
Manufacturing Technology Insights Vendor View Point: Smart is not necessarily complicated
SBIA Product Presentation